Cut to size
Bring a measurement and a material. We cut foam, rubber and board to your dimensions — straight, contoured, or CNC-routed from a drawing.
Read moreBrookvale · Northern Beaches · est. 2001Cut to size.
Cut to size.
Sewn to fit.
Foam and soft furnishings made in our own Brookvale workroom. Bring a measurement, a drawing, or the thing itself — we'll make it fit.
- Tolerance
- ± 2 mm
- Stock foam
- Same day
- Made in
- Brookvale
Three ways in
Most jobs start with a question about a size or a shape. Here's where that usually goes.
02 — Precision
We publish the number
Plenty of workshops will tell you they're accurate. We'd rather give you the figure and let you hold us to it.
Cutting tolerance± 2 mm
Foam density range18 – 42 kg/m³
Thickness12 mm – 300 mm
Turnaround3 – 7 business days
Stock foam is cut while you wait. Complex shapes and custom covers run to the longer figure.
Cushions for the awkward places
Window seats, campervans, boats, bench nooks. If it's an odd shape and nothing off the shelf fits, that's the normal job for us.
Indoor seating
Bench, window seat, dining nook. The one you measure once and sit on for ten years.
Outdoor & alfresco
Sun, salt and rain. Foam and fabric chosen for the weather it will actually live in.
Campervan & marine
Awkward shapes are the normal case here. Rock-and-roll beds, U-squabs, boat cockpit seating.
Indicative images — we're shooting real customer jobs. Ask to see finished pieces in the workshop.
04 — Foam
Know what you're buying
Foam is sold by grade, and the grade decides how it feels in five years' time. These are the four we keep on the floor, and what each one is actually for.
Ask about a gradeGradeDensityBest for
3013030 kg/m³Sofas, seating, general use
3820038 kg/m³High-resilience seating
Reticulatedopen cellFiltration, acoustic, marine
Fire retardantvariesCommercial, venue, hospitality
05 — Trade & OEM
For the trade
Designers, venue fit-outs, furniture importers, packaging. Repeat runs where unit forty has to match unit one.
- CNC contour cutting from drawings
- Packaging and transit inserts
- Rubber seals, gaskets and washers
- Overseas sourcing for volume
06 — Reviews
What customers say
5.0
“The KangaRubber team and especially Phil have been fantastic to work with. This is the 2nd time i used their services. First was made to measure window seat cushion and scatter cushions. All were made exactly as measured…”
“Phil from Kangarubber replaced the foam in our couch cushion on the spot. He explained the types of foams and which one would be best for this case as well as the role of the wadding…”
“I definitely recommend these guys! Couldn't be happier with my caravan couch to bed pull out cushion. Made to the exact dimensions and of high quality.”
“Amazing service and product. We are so happy with our window bench seat and upholstery, it's perfect. A very fair price, quick turn around and good quality.”
Read all 26 reviews on Google
Reviews are shown as written. We link to the full listing rather than picking the best ones, so you can read everything for yourself.
Tell us the size.
Measurements, a sketch, or a photo of the space — any of them is enough to get a price. Walk in, or send it through.